In this episode of the Efficiency and Reliability Podcast, we delve into how, in 2013, IGS was assigned a significant task: addressing Corrosion Under Insulation (CSCC) in six critical process vessels situated offshore in the Arabian Sea. These vessels, consisting of four discharge drums and two condensate strippers, were operated by a prominent LNG Corporation.

EPISODE 1 - SS Chloride Stress Corrosion Cracking in Critical Process Assets

Today, we'll delve into the case study of how IGS significantly helped improve the operational efficiency of a Saudi Arabian Refinery by addressing a critical refractory failure. Our focus today centers on the innovative Hot-Tek Refractory repair services, implemented while the unit was operating at maximum capacity.

EPISODE 2 - Overcoming Severe Refractory Failure in a Saudi Arabian Refinery

In this episode, Larry Emch, IGS Furnace Efficiency Specialist, shares the story of a site tackling excessive fuel usage and high emissions in their Steam Methane Reformer.

EPISODE 3 - Larry Emch from IGS: Energy Efficiency in Furnaces

In this episode of "Efficiency and Reliability," discover how a Pulp Mill in the South Eastern United States overcame operational challenges to achieve their critical maintenance goals, including increasing boiler reliability, extending outage cycles, and reducing mechanical repairs, all through their partnership with IGS.

EPISODE 4 - SMARTGard HVTS Solution: Pulp Mill CFB Boiler Goals Achieved

This episode examines a successful application of Cetek high emissivity coating to the radiant section of an SMR reformer which was experiencing excessive fuel firing.

EPISODE 7 - Successful Revamp of a 40-year-old Steam-Methane Reformer Furnace

I'm going to tell you a Christmas story where we addressed an emergency for a refinery in Texas. This story highlights IGS's commitment to efficiency and reliability. We hope that you will not be facing emergencies during the holiday season, but if you do, you know who to call.

EPISODE 9 - IGS Addressed a Process Vessel Emergency on Christmas Eve

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In this audio case study, we discuss a situation at a Gulf Coast chemical plant where an ethylene furnace encountered a hot spot challenge, requiring prompt action.

EPISODE 16 - Ethylene Cracking Furnace Hot Spot Repair Online

In this episode, Larry Emch, Furnace Efficiency Specialist from IGS, joins us again to discuss a project where his team audited furnaces and heaters at an oil and gas site, identifying inefficiencies and offering solutions for increased production, including a notable 13.5% improvement, and long-term efficiency.

EPISODE 17 - Catalytic Reformer Audits: 13.5% Furnace Efficiency Increase

In this audio case study, we discuss the corrosion challenges within a sulfolane unit, showing why it's important for proactive maintenance strategies to safeguard operations and reinforce commitments to process safety, efficiency, and environmental responsibility.

EPISODE 19 - Sulfolane Corrosion Prevention with On-site Alloy Upgrade During Turnaround

This audio case study is about fouling challenges faced by a petrochemical company. There is a crucial need to restore heater efficiency and operational reliability, leveraging advanced robotic technology in alignment with the company's commitment to sustainability, this process generated minimal waste.

EPISODE 22 - Robotic Solutions: Enhancing Efficiency in Petrochemical Operations

EPISODE 24 - Solving Fired Heater Radiant Tube Oxidation

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Listen to our case studies that focus on challenges and innovative solutions for combating corrosion and erosion issues in industrial plants.

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